Industry 4.0
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Industry 4.0 and vibrodiagnostics
Our long-term partner, the company Schaeffler is the second largest innovator in terms of the number of registered patents in Germany (over 2,000 patents come out of their laboratory every year) and they are one of the carriers of Industry 4.0 as a concept, which implies automation production processes.
Within this, they developed ProLink and Optime systems for monitoring and measuring vibrodiagnostics based on artificial intelligence (AI), which maximally reduces the possibility of human error when reading the results, which aims to minimize the possibility of downtime, longer product life, adequate planning of replacement of spare parts and greater safety at work.
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What does Industry 4.0 bring?
Industry 4.0 brings a digital revolution and the connection of components and systems that increases the efficiency of machines and equipment.
You too can benefit from the coming digital transformation. New systems and components are being built into machines where the most important data is generated. Those components are equipped with smart sensors that are the main drivers of this digital revolution. We say revolution, because it brings a big step forward in monitoring the state of the machine, predictive maintenance of the system and the availability of information about the state of machines and equipment in real time.
Longer machine operation
Predicting and analyzing the state of the machine leads to a reduction in downtime due to breakdowns.
Increasing flexibility
The system enables a quick reaction and is suitable for the incorporation of innovations coming to the market.
Data in one place
All data and solutions are on a single software.
Longer machine operation
Predicting and analyzing the state of the machine leads to a reduction in downtime due to breakdowns.
System health monitoring devices
OPTIME
- A wireless system for monitoring the condition of machines and equipment using vibrations.
- Wireless sensors are attached to each machine individually and are automatically connected to each other.
- Affordable, easy to install and use.
- It provides a visual representation of the results, in emergency cases it can sound an alarm and provide additional information.
- Such a system enables easier planning of system maintenance, identification of the need for manpower and timely procurement of spare parts.
SmartCheck
- Modular single-channel online measurement system for continuous monitoring of machine and process parameters.
- A solution for monitoring individual production-critical machines.
- Compact system with intelligent learning mode and web server suitable for early detection of bearing damage, imbalance and misalignment.
- Ideal for service providers, machine operators or service teams.
- Measuring system with flexible mounting options.
ProLink
- A modular multi-channel system for monitoring the condition of machines and equipment using vibration measurements.
- Adapted to monitor machine systems used in the paper industry, cement industry and metal manufacturing and processing.
- Compact system with intelligent learning mode and web server.
- It is very easy to connect. Each machine has its own sensor.
- Easy tracking of the results of the whole system, all results in one place.
GreaseCheck
- Online grease monitoring helps keep bearing failures to a minimum.
- Up-to-date information on the state of grease in the bearing.
- Enables automated and optimized lubrication.
- There is no cost for manual fat sampling and analysis.
- Easy monitoring of the results of the entire System.
Premesy
- Innovative online system for checking stress in bearings by measuring the axial displacement of the bearing.
- It provides real-time stress data and helps keep the bearing stress optimal throughout its lifetime.
- It allows to maximize bearing life, avoid turbine failures and reduce costs.
- It is most commonly used in wind turbines, ship propulsion systems and output shafts on large gearboxes.
- Easy tracking of results.
